羅茨鼓風(fēng)機(jī)作為容積式風(fēng)機(jī),因結(jié)構(gòu)簡單、風(fēng)壓穩(wěn)定等特點(diǎn),在污水處理、水產(chǎn)養(yǎng)殖等領(lǐng)域應(yīng)用廣泛。選型需綜合工況需求、設(shè)備參數(shù)及運(yùn)行成本,避免能耗過高或無法滿足生產(chǎn)要求,實(shí)現(xiàn)高效穩(wěn)定運(yùn)行。
Roots blower, as a positive displacement fan, is widely used in fields such as sewage treatment and aquaculture due to its simple structure and stable air pressure. The selection should take into account the working conditions, equipment parameters, and operating costs to avoid excessive energy consumption or inability to meet production requirements, and achieve efficient and stable operation.
風(fēng)量是選型核心,需與實(shí)際需求匹配并預(yù)留余量。風(fēng)量指單位時間輸送氣體體積,按生產(chǎn)工藝耗氣量確定,同時預(yù)留 10%-20% 應(yīng)對工況波動。如污水處理曝氣系統(tǒng)按水池容積等計(jì)算風(fēng)量,氣力輸送需考慮物料特性與距離。風(fēng)機(jī)風(fēng)量與轉(zhuǎn)速成正比,同一型號轉(zhuǎn)速越高風(fēng)量越大,但超額定轉(zhuǎn)速會導(dǎo)致電機(jī)過載,需在額定范圍內(nèi)調(diào)整。
Air volume is the core of selection, which needs to be matched with actual needs and reserved with margin. Airflow refers to the volume of gas transported per unit time, determined based on the gas consumption of the production process, while reserving 10% -20% to cope with fluctuations in operating conditions. If the aeration system for sewage treatment calculates the air volume based on the volume of the water tank, pneumatic conveying needs to consider material characteristics and distance. The air volume of the fan is proportional to the speed, and the higher the speed of the same model, the greater the air volume. However, exceeding the rated speed can cause motor overload and needs to be adjusted within the rated range.
風(fēng)壓決定壓力等級,需結(jié)合管道系統(tǒng)阻力計(jì)算。風(fēng)壓是克服阻力的壓力,需計(jì)算管路總阻力,包括沿程阻力、局部阻力及設(shè)備阻力,并預(yù)留一定余量。羅茨鼓風(fēng)機(jī)風(fēng)壓與轉(zhuǎn)速無關(guān),由葉輪間隙和電機(jī)功率決定,同一型號風(fēng)壓固定,選型時需按總阻力選對應(yīng)壓力等級,過高增加能耗,過低無法完成輸送。
The wind pressure determines the pressure level, which needs to be calculated in conjunction with the resistance of the pipeline system. Wind pressure is the pressure that overcomes resistance, and the total resistance of the pipeline needs to be calculated, including resistance along the way, local resistance, and equipment resistance, with a certain margin reserved. The wind pressure of Roots blower is independent of the speed and is determined by the impeller clearance and motor power. The wind pressure of the same model is fixed. When selecting, the corresponding pressure level should be selected according to the total resistance. If it is too high, it will increase energy consumption, and if it is too low, it will not be able to complete the conveying.
電機(jī)功率需與風(fēng)量、風(fēng)壓匹配。功率計(jì)算公式為(風(fēng)量 × 風(fēng)壓)÷(效率 ×102),效率取 0.7-0.85,選型時電機(jī)功率應(yīng)略高于計(jì)算值。功率過大會增加投資和空載能耗,過小則導(dǎo)致電機(jī)過載。需按電源條件選電機(jī)類型,大功率用三相 380V 電源,小功率可用單相 220V,防爆環(huán)境需選防爆電機(jī)。
The motor power needs to be matched with the air volume and pressure. The power calculation formula is (air volume x air pressure) ÷ (efficiency x 102), with an efficiency of 0.7-0.85. When selecting, the motor power should be slightly higher than the calculated value. Excessive power will increase investment and no-load energy consumption, while insufficient power will cause motor overload. The motor type should be selected according to the power supply conditions. For high power, a three-phase 380V power supply can be used, while for low power, a single-phase 220V power supply can be used. Explosion proof motors should be selected for explosion-proof environments.
結(jié)構(gòu)與材質(zhì)要適配應(yīng)用環(huán)境。普通型適用于干燥清潔氣體,水冷型適合高溫或高轉(zhuǎn)速工況。鑄鐵材質(zhì)成本低、強(qiáng)度高,適用于無腐蝕性場合;不銹鋼耐腐蝕性好,適合潮濕或輕度腐蝕性環(huán)境;特殊涂層風(fēng)機(jī)可用于中等腐蝕性環(huán)境。
The structure and material should be adapted to the application environment. The regular type is suitable for dry and clean gases, while the water-cooled type is suitable for high temperature or high-speed working conditions. Cast iron material has low cost and high strength, suitable for non corrosive applications; Stainless steel has good corrosion resistance and is suitable for humid or mildly corrosive environments; Special coated fans can be used in moderately corrosive environments.
運(yùn)行效率與能耗影響長期成本。風(fēng)機(jī)在額定風(fēng)量 70%-90% 區(qū)間效率最高,選型應(yīng)讓實(shí)際風(fēng)量處于此區(qū)間。配備變頻調(diào)速裝置可降低能耗,尤其適合風(fēng)量波動大的場景。同時要考慮維護(hù)成本,超負(fù)荷運(yùn)行會縮短易損件更換周期。
The operational efficiency and energy consumption have an impact on long-term costs. The fan has the highest efficiency in the range of 70% -90% of the rated air volume, and the selection should ensure that the actual air volume is within this range. Equipped with a variable frequency speed regulation device can reduce energy consumption, especially suitable for scenarios with large fluctuations in air volume. At the same time, maintenance costs should be considered, as overloading operation will shorten the replacement cycle of vulnerable parts.
安裝與適配性也需關(guān)注。按風(fēng)機(jī)尺寸預(yù)留安裝和檢修空間,管道連接匹配進(jìn)出口尺寸,法蘭連接要密封良好,安裝柔性接頭減少振動影響,并裝壓力表等監(jiān)測裝置。普通風(fēng)機(jī)運(yùn)行噪聲 85-100 分貝,居民區(qū)附近需配消聲器或隔聲罩。
Installation and adaptability also need to be considered. Reserve installation and maintenance space according to the size of the fan, match the inlet and outlet sizes for pipeline connections, ensure good sealing for flange connections, install flexible joints to reduce vibration effects, and install monitoring devices such as pressure gauges. The operating noise of ordinary fans is 85-100 decibels, and mufflers or soundproof enclosures need to be installed near residential areas.
羅茨鼓風(fēng)機(jī)選型是系統(tǒng)過程,以風(fēng)量、風(fēng)壓為基礎(chǔ),結(jié)合電機(jī)功率、材質(zhì)等因素,兼顧安裝條件與運(yùn)行成本。科學(xué)選型能保證生產(chǎn)需求,降低能耗,延長壽命,為各行業(yè)提供可靠氣源保障,必要時可參考性能曲線或進(jìn)行現(xiàn)場測試。
The selection of Roots blower is a systematic process, based on air volume and pressure, combined with factors such as motor power and material, taking into account installation conditions and operating costs. Scientific selection can ensure production demand, reduce energy consumption, extend lifespan, and provide reliable gas source guarantee for various industries. When necessary, performance curves can be referenced or on-site testing can be conducted.
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